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EVAL6563-400W
L6563 400 W FOT-controlled PFC pre-regulator
Data Brief
General description
The board implements a 400 W, wide-range mains input, PFC pre-conditioner suitable for ATX PSU, flat screen displays, game console. The low-cost L6563 can be used at such power level thanks to fixed-off-time control. This allows continuous conduction mode operation, which is usually achieved through expansive control chips and complex control architectures. For technical details and demoboard performance, please refer to the available application note AN2485.
L6563 400 W FOT - controlled PFC evaluation board (EVAL6563-400W)
January 2007
Rev 1
1/6
www.st.com
For further information contact your local STMicroelectronics sales office.
1
2/6
JP101 JUMPER D1 2 D2 D15XB60 5-6 D3 J2 STTH8R06 C2 470nF-X2 ~ 1 C8 RES JP102 JUMPER C9 RES 2 C7 330uF-450V 680nF-X2 470nF-630V 470nF-630V 470nF-630V C3 C4 C5 8 C6 11 1 2 3 4 5 NTC 2R5-S237 R2 + ~ L3 DM-51uH-6A L4 PQ40-500uH 1-2 1N5406 +400Vdc
Features
Figure 1.
1
F1 L2 RES
CM-1.5mH-5A
J1
L1
1
8A/250V
R1
C1
Features
2
1M5
470nF-X2
+400Vdc +400Vdc NC RTN RTN
90 - 265Vac
+400Vout
R3 180K R5 47R
+400Vdc R9 680k 680k R102 0R0 D4 LL4148 R4 180K C10 18N R10
R6
2M2 R11 680k C11 470nF/50V R12 82K U1 L6563 1 INV COMP MULT CS VFF R28 RES 9 J3 8 R29 RES 1 2 3 RES R30 RES R18 6R8 R26 R19 150k C18 470nF 240k 2nF2 C20 330pF R20 0R39-1W Q3 BC857C R27 C19 1K0 R31 1k5 C16 220pF R16 15K R15 3K3 TBO PFC-OK PWM-LATCH PWM-STOP RUN 10 ZCD 11 R36 3R9 R17 6R8 R35 3R9 D7 LL4148 GND 12 C15 100pF LL4148 D6 GD 13 VCC 2 3 4 5 6 7 14 15k R13 47uF/50V C12 D5 BZX85-C15
R7
2M2
EVAL6563-400W schematic
R8
2M2
C13 100nF
C14 1uF
R14 56k
Q1 STP12NM50FP
R24 36K
C17 10nF
D8 LL4148 Q2 STP12NM50FP
R21 0R39-1W
R22 0R39-1W
R23 0R39-1W
R32
R33
620k C21 10nF
620k R101 0R0
R34
EVAL6563-400W
10k
EVAL6563-400W Main characteristics and circuit description:

Features
Line voltage range: 90 to 265 Vac Minimum Line frequency (fL): 47 Hz Regulated output voltage: 400 V Rated output power: 400 W Maximum 2fL output voltage ripple: 10 V pk-pk Hold-up time: 22 ms (VDROP after hold-up time: 300 V) Maximum switching frequency: 85 kHz (@Vin = 90 Vac, Pou t= 400 W) Minimum estimated efficiency: 90% (@Vin = 90 Vac, Pout = 400 W) Maximum ambient temperature: 50 C EMI: In acc. with EN55022 Class-B PCB type and size: Single side, 70 um,CEM-1,148.5x132 mm
Table 1.
Ref. des. C1 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C18 C20 C21 C3 C4 C5 C6 C7 D1 D2 D3
EVAL6563-400W Evaluation board: bill of material
Part typepart value 470 nF-X2 18N 470 nF/50 V 47 uF/50 V 100 nF 1 uF 100 pF 220 pF 10 nF 470nF 2nF2 470 nF 330 pF 10 nF 680 nF-X2 470 nF-630 V 470 nF-630 V 470 nF-630 V 330 uF-450 V 1N5406 D15XB60 STTH8R06 Case/ package DWG 1206 1206 DIA6.3X11 0805 1206 0805 0805 0805 1206 0805 1206 0805 1206 DWG DWG DWG DWG DIA35x35 DO-201 DWG TO-220FP Description X2 FILM CAPACITOR R46-I 3470--M1100V SMD CERCAP - GEN. PURPOSE 50V SMD CERCAP - GEN. PURPOSE ALUMINIUM ELCAP - YXF SERIES - 105C 50V SMD CERCAP - GEN. PURPOSE 50V SMD CERCAP - GEN. PURPOSE 50V SMD CERCAP - GEN. PURPOSE 50V SMD CERCAP - GEN. PURPOSE 50V SMD CERCAP - GEN. PURPOSE 50V SMD CERCAP - GEN. PURPOSE 50V SMD CERCAP - GEN. PURPOSE 50V SMD CERCAP - GEN. PURPOSE 50V SMD CERCAP - GEN. PURPOSE 50V SMD CERCAP - GEN. PURPOSE X2 FILM CAPACITOR R46-I 3680--M1FILM CAPACITOR MKP - B32653A6474J FILM CAPACITOR MKP - B32653A6474J FILM CAPACITOR MKP- B32653A6474J ALUMINIUM ELCAP - LLS SERIES - 85C STD RECOVERY RECTIFIER RECTIFIER BRIDGE ULTRAFAST HIGH VOLTAGE RECTIFIER Supplier ARCOTRONICS AVX AVX RUBYCON AVX AVX AVX AVX AVX AVX AVX AVX AVX AVX ARCOTRONICS EPCOS EPCOS EPCOS NICHICON VISHAY SHINDENGEN STMicroelectronics
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Features Table 1.
Ref. des. D4 D5 D6 D7 D8 F1 J1 J2 JP101 JP102 L1 L3 L4 Q1 Q2 Q3 R1 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R2 R20 R21 R22 R23 R24 JUMPER JUMPER 1.5mH-5 A DM-5 1uH-6 A PQ40-500 uH STP12NM50FP STP12NM50FP BC857C 1M5 680 k 680 k 82 K 15 k 56 k 3K3 15 K 6R8 6R8 1K0 NTC 2R5-S237 0R39-1 W 0R39-1 W 0R39-1 W 0R39-1 W 36 k DWG DWG DWG TO-220FP TO-220FP SOT-23 AXIAL 1206 1206 0805 0805 0805 0805 0805 0805 0805 1206 DWG AXIAL AXIAL AXIAL AXIAL 0805
EVAL6563-400W EVAL6563-400W Evaluation board: bill of material (continued)
Part typepart value LL4148 BZX85-C15 LL4148 LL4148 LL4148 8 A/250 V Case/ package MINIMELF MINIMELF MINIMELF MINIMELF MINIMELF 5x20MM Description FAST SWITCHING DIODE ZENER DIODE FAST SWITCHING DIODE FAST SWITCHING DIODE FAST SWITCHING DIODE 8A MAINS INPUT FUSE 3-PINS CONN. (CENTRAL REM.) P 3.96 KK SERIES 5-PINS CONN. (CENTRAL REM.) P 3.96 KK SERIES WIRE JUMPER WIRE JUMPER CM CHOKE - LFR2205B FILTER INDUCTOR - LSR2306-1 PFC INDUCTOR - 86H-5410B N-CHANNEL POWER MOSFET N-CHANNEL POWER MOSFET SMALL SIGNAL BJT - PNP HV RESISTOR SMD STD FILM RES - 1% - 250 ppm/C SMD STD FILM RES - 1% - 250 ppm/C SMD STD FILM RES - 1% - 250 ppm/C SMD STD FILM RES - 1% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 1% - 100 ppm/C SMD STD FILM RES - 1% - 100 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C NTC RESISTOR 2R5 S237 AXIAL RES - 5% - 250 ppm/C AXIAL RES - 5% - 250 ppm/C AXIAL RES - 5% - 250 ppm/C AXIAL RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C DELTA ELECTRONICS DELTA ELECTRONICS DELTA ELECTRONICS STMicroelectronics STMicroelectronics VISHAY BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS EPCOS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS Supplier VISHAY VISHAY VISHAY VISHAY VISHAY WICKMANN MOLEX MOLEX
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EVAL6563-400W Table 1.
Ref. des. R26 R27 R3 R31 R32 R33 R34 R35 R36 R4 R5 R6 R7 R8 R9 R101 R102 U1
Revision history
EVAL6563-400W Evaluation board: bill of material (continued)
Part typepart value 150 k 240 k 180 K 1k5 620 k 620 k 10 k 3R9 3R9 180 K 47R 2M2 2M2 2M2 680 k 0R0 0R0 L6563 Case/ package 1206 0805 1206 0805 1206 1206 1206 0805 0805 1206 1206 1206 1206 1206 1206 1206 1206 SO-14 Description SMD STD FILM RES - 1% - 250 ppm/C SMD STD FILM RES - 1% - 100 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 1% - 100 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 1% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C SMD STD FILM RES - 5% - 250 ppm/C ADVANCED TM PFC CONTROLLER Supplier BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS BC COMPONENTS STMicroelectronics
2
Revision history
Table 2.
Date 26-Jan-2007
Revision history
Revision 1 First issue Changes
5/6
EVAL6563-400W
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